% O1975 · NC Servo Technology Van Dorn Demag Servo Valve Repair Independent · third-party repair

Van Dorn Demag Servo Valve Repair

Independent third-party component-level repair of servo and proportional valves on Van Dorn HT and Demag Ergotech, El-Exis SP, and Systec injection molding machines. Moog D660 / D661 / D662 servo valves and Bosch Rexroth 4WRPEH / 4WRSE / 4WRZ bodies come through the bench.

Moog G761 servo valve used in Van Dorn Demag injection molding machines
Fig. 01 — Moog G761 servo valve used in Van Dorn Demag injection molding
Moog
D660, D661, D662, G761
Bosch Rexroth
4WRPEH, 4WRSE, 4WRZ
4 platforms
Seen at the bench
1 year
Parts & workmanship

N100 Where these valves sit

Four Van Dorn / Demag machine contexts

Below are the four common platforms seen at the bench across Van Dorn HT and Demag's Ergotech, El-Exis SP, and Systec lines.

N110

Van Dorn HT series

28HT through 700HT (28-700 US tons). Moog D661 / D662 servo valves and Rexroth 4WRPEH / 4WRZ proportional valves come off these for rebuild.

N120

Demag Ergotech series

25 to 1,000 metric tons. Ergotech, Compact, and Extra. Rexroth 4WRPEH / 4WRSE / DBEM proportional and Moog D633 / D634 servo valves come through routinely.

N130

Demag El-Exis SP

150 to 750 metric tons. Moog D660 / D661 / D662 servo valves come off these high-speed packaging machines for rebuild.

N140

Demag Systec series

35 to 1,000+ metric tons. Successor to Ergotech. Rexroth 4WRPEH, 4WRSE, 4WRZ proportional valves come through routinely.

N200 What NC Servo does

Component-level repair on Van Dorn / Demag valves

Each unit is opened, inspected, and rebuilt at the component level. Failed parts come from inventory or off donor units. Bench verification before ship.

N210

Pilot stage rebuild

Torque motor pilot stages, nozzle flapper, and pilot trim cleaned and aligned against documented procedures on Moog D660 / D661 / D662 valves.

N220

Spool & sleeve service

Spool wear, contamination scoring, and lap restoration on the servo and proportional valve bodies that come off Van Dorn / Demag machines.

N230

Coil & feedback work

Burned coil rebuild, feedback wire repair, and LVDT verification on closed-loop servo valve bodies.

N240

Bench testing

Hagenbusch and older-style hydraulic stands. Hysteresis, null shift, and step response data available for purchase.

N250

Donor parts service

Aftermarket and donor parts for legacy Van Dorn HT and Demag Ergotech bodies.

N260

Repair scope

Bench-level component work on the valve hardware. PLC programming, machine parameter setup, and integration stay with the customer.

N400 Common faults

What usually shows up on Van Dorn / Demag valves

Common failure modes seen on Van Dorn / Demag valves at the bench. Recognize one? A part number is enough to start.

Fault log — typical intake
Spool wearWorn spool edges and contamination scoring on Moog D660 / D661 / D662 and Rexroth 4WRPEH bodies.
Internal leakageWorn lap surfaces and degraded seals drive cross-port leakage past the spool.
Pilot & coilPilot null shift on Moog servo bodies, plus burned proportional coils on Rexroth valves.
Slow valve responseSluggish valve dynamics from contamination and aged spool surfaces.

N500 Workflow

From part number to ship-back

Same four-step path through the shop whether the unit came off a Van Dorn HT toggle or a Demag El-Exis SP high-speed press.

N510

Get in touch

Call or email with the part number, machine model, and a photo of the nameplate if it helps.

N520

Bench review

Tech opens the unit, inspects pilot and spool, and runs it on the hydraulic stand to confirm what failed.

N530

Cost & approval

We call back with the cost and a rough turnaround. Nothing is started without your sign-off.

N540

Repair, test, ship

Failed components replaced from inventory or off donors, the valve verified under pressure, and shipped back.

N600 Common questions

Common questions about Van Dorn / Demag valve repair

Application-specific questions. For brand-specific FAQs, see the dedicated brand page above.

What servo valve brands come off Van Dorn and Demag machines?
Van Dorn HT and Demag Ergotech, El-Exis SP, and Systec machines typically run Moog D660 / D661 / D662 servo valves and Bosch Rexroth 4WRPEH / 4WRSE / 4WRZ proportional valves. All come off the bench for rebuild.
Can you repair valves on El-Exis SP high-speed machines?
Yes. El-Exis SP machines (150-750 metric tons) run Moog D660 / D661 / D662 servo valves. The valves come through the bench for full rebuild.
What's the difference between Ergotech, Systec, and El-Exis on the bench?
Ergotech and the successor Systec line run Rexroth 4WRPEH / 4WRSE / 4WRZ proportional valves; high-performance configurations use Moog D633 / D634 servo. El-Exis SP focuses on Moog accumulator-injection servo bodies. Repair scope is similar across all three.
How long does a repair usually take?
Lead time varies job to job, partly because parts are often pulled from donor boards. Give us a call with the part number and the situation.
Do you provide Van Dorn or Demag machine programming?
No. NC Servo handles bench-level component repair on the valve hardware only. PLC programming, machine parameter setup, and integration stay with the customer or OEM.
What if the valve is beyond economic repair?
If the valve is not fixable, we will let you know and help source a replacement.
What is the warranty?
One year on parts and workmanship for repairs and rebuilt units. Standard exclusions apply for contamination, improper installation, and out-of-spec operation.

N990 Get a quote

Van Dorn or Demag valve down? Send a part number

Give us a call or send a part number with the machine model and the symptom. We'll check the donor pool, suggest a rebuilt match if we have one, and walk through repair or cross-brand options if we don't.

NC Servo Technology is an independent, third-party repair facility specializing in servo valve, proportional valve, and electronic control repair. We service hydraulic and electronic components used in Van Dorn and Demag injection molding machines. We are not affiliated with, authorized by, or endorsed by Van Dorn Demag, Demag Plastics Group, Sumitomo Demag, Moog Inc., Bosch Rexroth, or any related entities, and we do not claim to repair injection molding machines themselves. All brand names, model numbers, and trademarks referenced on this page are the property of their respective owners and are used solely for the purpose of identifying compatible equipment serviced by NC Servo Technology. 38422 Webb Dr, Westland, MI 48185. 734-326-6666.